Activated carbon is a critical material in industries like gold mining, water treatment, and chemical processing. However, frequent replacement of saturated carbon leads to high operational costs and environmental waste. Our advanced activated carbon regeneration kiln offers a cost-effective, eco-friendly solution, restoring >95% of adsorption capacity while reducing new carbon consumption by 70% or more.
The regeneration process leverages high-temperature pyrolysis (700–750°C) to:
Desorb contaminants: Organic impurities decompose into CO₂ and volatilize.
Reopen pores: Steam activation restores the carbon’s microporous structure.
Preserve material: Low-oxygen environments prevent combustion losses.
Result: Regenerated carbon meets or exceeds original performance (iodine value recovery >95%).
PID temperature control ensures precise heating curves (recorded in real-time).
Continuous feeding/discharging minimizes downtime.
Waste heat recovery preheats incoming carbon, reducing energy costs.
Electric/gas/diesel heating options for flexibility.
Rotary furnace guarantees uniform heating (30–60 min activation time).
High-temperature water quenching enhances porosity.
Stainless steel furnace tube withstands 1,100°C without deformation.
Zero manual handling: Fully automated conveyor system prevents carbon loss.
Our kilns serve sectors where carbon reuse drives profitability:
Gold Mining: Reduces gold loss from carbon powder; cuts replacement costs.
Wastewater Treatment: Restores adsorption capacity for organic pollutants.
Chemical/Pharmaceutical: Recovers solvents and purifies process streams.
✅ Lower OPEX: Save >70% on new carbon purchases.
✅ Higher Recovery Rates: Iodine value restored to >95%.
✅ Eco-Friendly: Supports circular economy goals.
✅ Proven Reliability: <5% carbon loss; >5-year heating element lifespan.
Investing in our activated carbon regeneration kiln means maximizing resource efficiency while minimizing costs and environmental impact. With fully automated operation, industry-leading recovery rates, and robust construction, our solution is ideal for high-volume users seeking sustainable adsorption management.
Contact us today to discuss how our kiln can optimize your carbon utilization!
